# Air quality monitor teardown: parts, India

> How a wall-mounted air quality monitor is made: 12 parts, from PC/ABS housings to a PCBA and a PM2.5 sensor, with the India clusters that build them.

Source: https://sourcesquid.co/teardowns/air-quality-monitor/

Example teardown · Air quality monitor

# Air quality monitor teardown: a supply chain on your wall.

A wall-mounted air quality monitor is 12 parts: two moulded housings, a circuit board assembly, three sensors and the packaging around them. Most of it can be made in India, while the sensor and Wi-Fi module come from specialist makers.

[Get a free teardown of your product](https://sourcesquid.co/start/?from=teardown-air-quality-monitor) Explore the drawing

12
    parts in the bill of materials

USD 73k+
    saved a month on the Woosh Air program

48 h
    for a free teardown of yours

Every part has a process

## An air monitor is a supply chain on your wall.

Woosh Air’s AQM-1A-1 reads fine dust, temperature and humidity, then tells a smart thermostat when to run the fan. Tap a part to see its material, its process chain and the India clusters that make it.

Example teardowns

Explode60%

Example engineering breakdown of the Woosh Air AQM-1A-1, drawn from photos and public sources. Parts tagged “inferred” are our reading, not a supplier drawing.

In this teardown

## How it is made, and where

  1. What an air quality monitor is made of
  2. The process chain
  3. Where India is strongest
  4. What drives the cost
  5. What we inspect

**Your product, torn down in 48 hours.** Send a sample, photos, a bill of materials or drawings. We return the process chain, the best clusters and an inspection plan. Free.

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01

## What an air quality monitor is made of

The front and rear housings are PC/ABS, injection moulded with a fine texture, vent louvres and a keyhole slot for the wall. A clear light pipe carries the status LED. A perforated mesh covers the sensor window.

Inside sit a laser-scattering PM2.5 sensor, a temperature and humidity sensor chip and an ESP32 Wi-Fi and Bluetooth module on a printed circuit board assembly. A micro-USB cable powers it, and a rating label and printed carton finish the product.

02

## The process chain

The housings run through resin drying, injection moulding, trimming, pad printing and a colour check. The circuit board goes through solder paste printing and inspection, pick-and-place, reflow, automated optical inspection, firmware flashing and a functional test. Final assembly ends with a sensor warm-up, a Wi-Fi pairing test and a reading check against a reference.

03

## Where India is strongest

Electronics assembly is strongest in Bengaluru, Chennai, Noida and Pune. Precision injection moulders cluster around Chennai, Bengaluru, Pune and Noida. Sheet-metal press shops in Faridabad and Pune make the mesh, Silvassa and Noida supply cables, and Sivakasi prints labels and cartons.

On the Woosh Air program we moved the circuit board assembly and the plastic parts from China to India. The filter manufacturing stayed in China, and everything ships to customers in the US. Savings: over USD 73,000 a month.

04

## What drives the cost

The sensor and the Wi-Fi module are priced by their makers worldwide, so the savings sit in the circuit board assembly, the moulded parts and final assembly. Test time per unit, mould cost spread over volume, texture and colour work, and packaging and freight make up the rest.

05

## What we inspect

First-article inspection of the board, AOI and X-ray on samples, and a functional test log for every serial number. On the plastics: colour match, sink marks and snap-fit engagement. On the finished monitor: readings against a reference, keyhole strength on a wall-hang test, and a pre-shipment inspection before the US shipment.

Example teardown for illustration. Standards named here are the ones we usually check against; your drawing and target market set the exact scope.

Air monitor questions

## Straight answers.

Anything else, ask us directly. A principal replies, not a bot.

[anirudh@sourcesquid.co](mailto:anirudh@sourcesquid.co)

### Can air quality monitors be made in India?

Yes. Indian EMS plants assemble the circuit board and box-build the product, and Indian moulders make the housings. The particle sensor and the Wi-Fi module are usually imported from specialist makers and placed in India.

### What moved from China to India on the Woosh Air program?

The circuit board assembly (PCBA) and the plastic parts. The filter manufacturing stayed in China, and finished products ship to customers in the US. The program saves over USD 73,000 a month.

### How do you check sensor accuracy?

We check the sensor maker’s calibration certificate, compare lot-to-lot readings with a reference monitor and include a reading check against a reference in the end-of-line test.

### What does the teardown include?

Every part’s material, process chain, the Indian clusters that make it, what is best left imported and what we inspect. The first teardown is free and comes back in 48 hours.

## More example teardowns.

[All teardowns](https://sourcesquid.co/teardowns/)

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Your product next

## Send us a part. Get the teardown in 48 hours.

Process chain, best sourcing clusters and what we would inspect, from a sample, photos, a bill of materials or drawings. Free.

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